Whether you are building a new mill or simply making an adjustment to help with roll cleanup, knowing the art of roll pass design plays a vital roll in ensuring success.
Henry Cort (1740-1800)
How does the pass design affect your mill?
Various advantages including guaranteed cost saving practices:
Included, your report could contain the following, pending nature of customization.
Scope of customization.
Details of initial findings.
Details of suggested mechanical changes if necessary.
Drawings labeled in detail.
Simulated rolling proof using Transvalor’s Forge software
Video of simulation.
Detailed setup sheet and speed (speeds are set to put you within 5% margin for less likeliness of cobbles).
Updated “R” factor / Elongation factor with a necessary set max and min requirement for better control of product when rolling.
Suggested roll barrel layout (unnecessary roll life loss or improper collar settings for premature failure).